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Technology Scale-Up Experience

Hydrogen & Electrolyzer Systems

  • PEM Electrolyzers

    • Supported internal projects for an OEM to develop reduced cost, high performance PEM electrolyzers

    • Led projects to tailor PEM electrolyzers for unique applications using zero carbon electricity to produce green hydrogen

  • Photoelectrochemical (PEC) hydrogen generation

    • Performed an assessment of two technologies under development and provided recommendations for prioritizing technology development and scale-up tasks, resource requirements and plans to accelerate development

  • Hydrogen Reformers

    • Served as a technical and strategic product development advisor for a novel, proprietary hydrogen reformer technology

Hydrogen Molecules

Fuel Cells & Power Systems

  • PEM

    • Led international and US engineering teams to develop a prototype PEM Fuel Cell Stack for use in heavy duty transportation applications

  • PAFC

    • Conducted a make/buy study for a critical fuel cell component which led to developing the associated supply chain

fuel cell bus.jpg

Technical Leadership & Program Execution

  • Technical & Business Leadership

    • Advised leadership teams on business strategy, resource planning, and project prioritization

    • Developed cost models and technical roadmaps to support product and commercialization decisions

  • Team & Organizational Development

    • Mentored engineering teams and technical managers

    • Supported resource allocation, supplier development, and field execution

  • Project & Program Management

    • Led and supported DOE-funded technical programs

    • Coordinated multi-organization technical teams and complex development programs

interim management

Energy Storage

  • Flow Batteries

    • Provided project management guidance for the development of a grid storage flow battery prototype system

    • Managed cell stack development project to scale from laboratory test articles to a full size, grid scale flow battery energy storage system

  • Hydrogen Storage

    • Development of technology for long duration energy storage using hydrogen and reversible fuel cells

energy storage

Industrial & Electrochemical Technology

  • CO2 Conversion

    • Provided technical and project management guidance to scale up an electrochemical carbon dioxide (CO2) conversion technology to produce hydrocarbon fuels and chemicals from CO2 at commercial scale

  • CO2 Capture

    • Mentored engineering team to scale up a CO2 capture technology by advancing the technology, materials and demonstration hardware.

  • Critical Materials & Metals Processing

    • Advised a start-up technical team to scale-up an electrochemical cell stack to support their patented hydrometallurgical process to enable conversion of concentrated ore to a refined metal

  • Industrial Materials Processing​

    • Evaluated whether novel process concepts could realistically transition from pilot to commercial-scale operation, identifying gaps in assumptions related to equipment, materials handling, and operational stability

  • Advanced Hydrogen Systems

    • Led technical and project execution for development and demonstration of an integrated lunar hydrogen production, storage, and fueling system

Fuel cell stack

Technology Commercialization & Start-up Support

  • Resource Planning

    • Defined capital and human resource requirements for company scale up

  • Engineering Design Concepts​

    • Developed prototype concepts for a battery electric vehicle​

  • Intellectual Property

    • Facilitated technical due diligence assessment of intellectual property for an alternate hydrogen generation technology

    • Conducted a feasibility analysis for a novel, low temperature waste heat electricity generator

  • Capital Funding

    • Wrote grant proposals for multiple technology startups to scale hardware

    • Worked with founders to identify sources of funding and early commercial applications for novel technologies

Clean Tech Startup
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Many TechScale Solutions engagements involve proprietary technologies and confidential development programs. For this reason, specific company names, project details, and client logos are not shown. The examples presented reflect the scope and nature of our work while respecting client confidentiality.

Since 2014, TechScale has supported engagements ranging from focused technical assessments to multi-year development and scale-up programs, including numerous repeat clients. Contact us to discuss where independent technical judgment, scale-up experience, or execution support could accelerate your program.
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